Factory On-Smart

Factory On Smart
  • The demand for a shift to the 4th industrial revolution fusing manufacturing industries and information technology has been recently increasing around the world.
  • Korean manufacturing industries have lots of factors and opportunities to enhance their competitiveness owing to the early introduction of information technologies.
  • Small and medium-sized manufacturers do not have sufficient smart factory systems owing to the lack of budgets and awareness.
Distributed factory operation information
Necessary to integrate into one system and manage factory
operation information distributed according to systems and factors

Distributed safety information
Necessary to integrate into one system and manage safety
information distributed according to accident factors

Handwritten data
Necessary to collect automatically and process all kinds of
handwritten data into meaningful ones.

Low level of spatial recognition
Difficult to respond to accidents with 2D data including drawings
and diagrams as they may delay locating the place of occurrence

The necessity of
an IoT-based 3D smart factory system
for integrated operation and
safety control is arising.


IoT-based-3D-smart-factory-system

FOS (Factory On-Smart) solution provides optimal process conditions by collecting and analyzing big data in the devices industry field and realizes smart factories by detecting and warning against industrial disasters including fire and gas leakages, providing 3D monitoring services through 3D virtual modeling, and controlling industrial safety and integrated process.

3D integrated operation management

3D integrated operation
management
3D factory operation
3D safety control

Facility management

Facility management
Manage facility maintenance
history remotely
Manage maintenance schedules

SOS(Safety On-Smart)

Data management
Manage facility maintenance
history and accident info.
Manage security for technical data

SOS(Safety On-Smart)

Safety management
Collect accident info. In real time
Predict and prevent accidents

Factory operation information

Factory operation information
Collect factory/ facility
operation information
Produce worksite
management information

Data analysis

Data analysis
Analyze factory operation data
Analyze the cause of failures
Factory-On-Smart

FOS-Detector

FOS-Detector

  • FOS-Detector is a device that can detect all kinds of environmental information in the field.
  • Freely compatible with plug-in sensor modules.
  • Minimizes space constraint by mounting one sensor module in one device.
  • Operated by a small rechargeable battery owing to its low power consumption.
  • Organizes a mesh network without additional communication networks to transmit information as it is equipped
    with a wireless communication module.
  • Detects all kinds of environment information including fire, explosion, gas, smoke, flame, intensity of illumination, VOC, etc.

FOS-Detector

FOS-Controller

FOS-Controller

  • FOS-Controller collects information from all kinds of devices installed in the fields through indicators.
  • Transmits information collected by RS485 communication protocol, a standard communication protocol for industrial devices, to FOS-Gateway.
  • Basically uses normal power and has a rechargeable battery in preparation for power failure.
  • Provides wireless and wired communication as it has TCP Ethernet and wireless communication modules.
  • Collects various kinds of factory information including electric voltage, current, temperature, and humidity.

FOS-Controller

UNIBA

SOS-UNIBA

  • FOS-Platform builds IoT platform between Detector, Controller, and Gateway and provides IoT environment. –
    Saves all data incoming from Gateway to be utilized as big data without standardizing them.
    – Secures reliability and data security by communicating with only authorized IoT devices.
  • FOS-Analyzer processes, analyzes and standardizes data within FOS-Platform and save them into DB.
    – Analyzes data collected in the past, predicts risk factors and prevents accidents.
    – Comprehensively analyzes data in real time, predicts safety accidents, and prevents accidents through warnings.

UNIBA

FOS-Visualizer

FOS-Visualizer

  • FOS-Visualizer receives data from FOS-Platform and provides real-time monitoring services.
  • Enables the user to use the services on the internet-connected PC, tablet PC, or mobile phone without any constraint of time and places.
  • Monitors all factories in three dimensions and enables the user to cope with any possible accident promptly.
  • Detects any change in data and discovers the cause of any accident through its collected data reporting function.
  • If any emergency takes places, alerts about the situation, displays locations and detailed information promptly on the 3D screen.
    – Alerts about the situation through warning lights, sirens and workers’ mobile phones to cope with any accident promptly.

FOS-Visualizer

FOS-AVER

FOS-AVER

  • FOS-AVER provides 3D services by utilizing VR, AR and MR technology.
  • Utilizes VR-applied process virtualization to simulate factory operation and provide scheduling and resource monitoring services.
  • Utilizes AR technology and enables the user to inquire the specifications, manuals and history of specific facilities in the field.
  • Utilizes MR technology to realize 3D images on the display in the actual world.
    – FOS-AVER allows the user to simulate the extension of new facilities and piping layout through MR technology.
    – Provides the convenience of repair and maintenance by displaying the process of complicated repairs and maintenance along with real facilities.
    – Allows the manager to deliver visual instructions to workers in the situation room without visiting the worksite.

FOS-AVER

Integrated operation management

Integrated-operation-management
  • Factory On-Smart integrates and manages safety and factory management systems distributed according to facilities, components and space.
  • Allows the manager to integrate and manage safety and factory operations using one system without moving from place to place.
  • Allows the user to monitor all kinds of distributed data at a time and save time and costs.
  • Allows the user to reproduce distributed data into meaningful information for factory operation and safety management when they are linked.
  • Allows the user to grasp the condition and problems of pre-process and post-process through integrated factory operation and improve productivity and find the cause of any failure.
  • Allows the user to prevent accidents through integrated factory operation and cope with any accident promptly at the beginning and prevent secondary accidents.
Conventional manufacturing field with distributed management system
Conventional manufacturing field with
distributed management system
Integrated-management

3D Monitoring

  • Factory On-Smart 3D-scans the inside and outside of factory using a 3D scanner.
  • Provides 3D modeling for the inside and outside of factory by using data obtained from 3D scanning.
    – The 3D model created with the actual figures of facilities, structures and space is used as basic data for factory simulation and virtual layout of facilities and pipes.
    – The incorrect 2D drawings can be updated into 3D drawings that precisely match the actual conditions of a factory.
  • 2D data as well as 3D data can be displayed on dual monitors to maintain the existing work process in association with the system.
  • Factory-On Smart allows the user to understand the situation of a factory intuitively through 3D monitoring and make a prompt decision, and provides integrated operation management solutions.

3D-Monitoring

Automatic Data Recording

Automatic Data Recording
  • Automatically records and saves the history of facility inspection, safety management data and factory operation data handwritten in the conventional manufacturing field.
  • Prevents mistaken recording of data, false writing, any damage and loss of documents.
  • Prevents the duplication of handwriting and computerizing data by aggregating them.
  • The data saved to be utilized as big data are processed, analyzed and reproduced into meaningful information by FOS-Analyzer.
  • The handwritten data are not recognized as reliable but Factory-On Smart data recognized as reliable in the business survey and evaluation.

3D-Monitoring

Safe Working Environment

  • Eliminates safety blind spots as FOS-Detector can be installed to detect accident factors in each industrial field without any restrictions on locations.
  • Detects and monitors accident factors in real time to prevent safety accidents.
  • Promptly warns situation room and worksites of any unexpected accidents caused by machine malfunction or workers’ mistakes to ensure prompt and early responses.
  • Prevents secondary accidents and minimizes life and property damages through prompt early responses and continuous monitoring.
Conventional-manufacturing-fields
Conventional manufacturing fields
with poor accident factor detection
and management system
Organize-system
Organize system
without any restrictions on place
Warn-by-various-means
Warn by various means
of communication

Establishment of Mesh Network

Establishment of Mesh Network
  • FOS-Detector, Controller and Gateway form their own network as they have communication modules.
  • Factory On-Smart enables the user to organize network without installing additional communication networks in a factory with poor communication infrastructure.
  • Factory On-Smart enables the user to organize network in a factory where it is difficult to build up communication network owing to structural problems.
  • Factory On-Smart ‘s Mesh Network can transmit data even if there is any communication failure in a specific area.

Establishment-of-Mesh-Network2

Quick Response

  • Factory On-Smart has a high level of spatial recognition as it can express spatial information in three-dimensional ways.
  • A high level of spatial recognition allows the user to find an exact location of an accident intuitively in the event of abnormal situations.
  • Factory On-Smart provides an integrated management system of safety and factory operation information so that the user may make a quick circumstantial judgment.
  • As Factory On-Smart allows the users to find the location of accidents, judge situations intuitively and make a quick decision, they can make prompt measures.
  • Factory On-Smart allows the users to prevent accidents proactively and secondary accidents through prompt responses.

Quick Response

Soosung-SPCITI-Ltd.